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Custom Coating for Malampaya Deep Water Gas Power Project

2021-06-17

PROJECT LOCATION: Philippines

ENDUSER:  Shell Philippines Exploration B.V.

SYSTEM: ProSafe-PLC, ProSafe-SLS,ProSafe-COM MULCOM

COATING STRUCTURE: The dry film thickness of each coating applied shall be checked by electromagnetic or magnetic                                                thickness gauge. 

                                        1st layer: Zinc-rich epoxy from Interzinc 52
                                        2nd layer: High solid epoxy from 475HS 

                                        3rd layer: Acrylic polyurethane from 990 

                                        Total DFT: ≥ 300um

BACKGROUND:

The Malampaya Deep Water Gas to Power project delivers gas from an off-shore gas field to three power plants near the city of Batangas (100 kilometers south of Manila) in the Philippines.
The project consists of an off-shore production platform, a 504 km subsea pipeline, and an on-shore gas treatment plant. Those spools and external coating were fabricated by Wilhelm and Tyhoo,besides both of Wilhelm and Tyhoo were approved by SHELL.

Gas from five subsea wellheads is transported via two 30 km flowlines to a production platform that sits in shallow water. On the platform the condensate is removed from the gas and stored for retrieval by tankers using a catenary anchored leg mooring (CALM) buoy. Then the gas is compressed for export to the gas treatment plant through the 504 km pipeline.