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Pipeline Internal Girth Weld Grinding Robot



TYHOO® -GWG Pipeline Internal Girth Weld Grinding Robot is a series of robots developed for the internal girth weld inspection and grinding of carbon steel, stainless steel and corrosion resistant alloy pipelines; it mainly serves in chemical, petroleum, natural gas, mining, nuclear power, aerospace, power and other industries. It is used for internal inspection and grinding operations of various types of pipelines, especially for pipelines with high internal girth weld profile requirements. The grinding robot will perform inspection and grinding operations for the internal root weld defects/anomalies (such as excessive weld penetration, spatter, sharp edges, flush, inaccurate butt joint, scale residue, crystallization, etc.) with pipe diameters range from DN200mm to DN700mm. (We accept customization for clients’ special requirements.) 


TYHOO®-GWG robot is divided into two types: Wired Control Type and Wireless Remote Control Type, while:


TYHOO®-GWG(Wired Control Type) uses an external wire for power supply and operation control. It is suitable for factory fabrication and factory manufacturing. It is applicable for the inspection and grinding of girth welds of the pipeline with operating distance within 100 meters from the pipe end.


TYHOO®-GWG-WRC(Wireless Remote Control Type) uses lithium battery as power supply, while the operation system uses wireless control. It is suitable for on-site construction for the inspection and grinding of internal girth welds of pipeline that the operating distance is longer than 100 meters and less than 2000 meters from the pipe end.


TYHOO®-GWG(Wired Control)

 

 

TYHOO®-GWG-WRC (Wireless Remote Control)

 

 Specifications


TYHOO®-GWG

(Wired Control

TYHOO®-GWG-WRC

Wireless Remote Control)

Pipe diameter

φ195mm-φ700mm

φ195mm-φ700mm

Operating distance

≤120m

100m-2000m

Power supply

AC 220v 50Hz  ±10%

DC 24V

Gas supply

0.7-1Mpa

N/A

Max. running speed

24m/min

24m/min

Weld positioning accuracy

≤0.5mm

≤0.5mm

Grinding wheel diameter

80mm

80mm

Grinding wheel speed

6000r/min

6000r/min

Number of cameras

3

3

Camera pixel

≥300 million

≥300 million

Angle range

72°-105°

72°-105°

Visual scope

5mm-1250mm

5mm-1250mm

Turning radius

≥5D

≥5D

(Note: The specifications can be modified for special conditions according to customer requirements)

Types of Projects Applied

1. Pumping Pipe Lines (Gas, Oil, Water etc.)

2. Cooling Pipeline Systems                                                

    •Nuclear Power Plants
    •Thermal Power Plants

3. Connections Pipelines in Refineries

4. Pressure Pipelines of Hydroelectric Power Plants

5. Municipal Sewage / Tap Water Pipe Systems

……